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The following case studies illustrate the wide range of comprehensive automation solutions provided by JNE Automation to clients from a variety of industries around the world.


Siemens Solution Partner Automation
Under the Siemens Solution Partner Automation and Power Distribution Program, we join forces with our Solution Partner. By merging our product and systems expertise with the application and industry knowledge of our partners, we have created a common basis for the fast, smooth and highly efficient implemenation of your requirement. Customized solutions for your advantage.

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Ladle Sanding System
Once a batch of molten steel has been produced in the BOF vessel, it must be poured (tapped) into a ladle so that the molten steel can be transported to other steelmaking processes, which eventually will result in the ladle itself being tapped of the molten steel with which it was used to transport.

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Automated Tapping System
Originally, once a batch of molten steel had been prepared in the BOF vessel, the molten steel would be poured or “tapped” from the vessel into a ladle. This process required the manual tilting of the vessel via joystick controls to allow for a maximum steel depth over the tap-hole to maximize the tapping of steel out of the vessel into the awaiting ladle, while minimizing the slag transfer via the tap-hole or over the lip of the vessel mouth.

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Vacuum Degasser Sampling System
Once a ladle has been filled with molten steel, the ladle is brought to the Ladle Metallurgical Facility (LMF) so that the steel can be further processed to ensure it meets the quality standards associated to the product being produced.

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Mould Improvements
A major steel producer in Hamilton, Ontario, required their continuous caster to operate faster than its designed speed in order to keep up with increased product demand. The caster uses a rectangular mould with the two long edges being fixed and the two narrow edges (width) being adjustable. All edges are constantly cooled in order to solidify the outer edges of the metal as it passes through.

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Blast Furnace Control System
JNE designed a new control system, including system architecture, P&I Diagrams and PLC/Motor Schematics, for a blast furnace rebuild at Essar Steel Algoma Inc.

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ControlLogix Platform Integration
JNE Automation’s scope consists of the design and supply of the new panel inserts housing the new ControlLogix equipment and the design of the software for the DCS
replacement. In addition, JNE Automation is also responsible for the required construction engineering and contractor coordination to install the new equipment.

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Consolidated Pulpit Project
JNE Automation’s scope of work involved modifying the Tube Mill automation system to accommodate the installation of a new pulpit combining the controls of two separate stations in the mill.

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Complete Blast Furnace Control System Replacement
The automation goals for the blast furnace reline were to replace the existing, aging control system with a modern state-of-the-art control architecture, with the intent to reduce spares, reduce maintenance support requirements, and provide for a more open connection with Level 2 systems and above.

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Hot Metal Desulphurization
JNE Automation developed the Level 2 HMI client/server software for several automated steel desulphurization facilities in China.

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Granulator Premix System
The Premix control system is comprised of several components. The system supports the automated production of the premix, the transfer of the premix to granulator and the control of common equipment.

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Hot Mill Control System Upgrade
JNE Automation, together with Dofasco, provided site investigation services and project definition services for the replacement of the existing Level 1 Control Systems for the No. 2 Hot Strip Mill.

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Injection Molding Ejector Pin Inspection System
The project team provided application development, product procurement, assembly and installation, as well as services for project management, commissioning and training.

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Ore Bridge
Raw materials for the ironmaking process are transported in specialized vessels within the Great Lakes. An ore bridge is used to unload the raw materials from the ship to storage stockpiles.

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Fully Automated Industrial Pick-and-Place Control System
JNE Automation’s Coil Storage Management System was installed on a 45-ton coil handling facility. Key deliverables included: floor space utilization through automated, two-level stacking, dynamic map storage and bay layout optimization.

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Solvent Distribution System
JNE Automation’s scope of work for this project was control system engineering, panel design, contractor supervision, hardware specification and software programming for a new solvent distribution system.

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